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SMART

Kuala Lumpur’s Stormwater Management and Road Tunnel (SMART) is a unique solution to the Malaysian capital’s long-term traffic and stormwater management problems and the first tunnel of its kind in the world. The dual-purpose tunnel diverts floodwaters away from the confluence of the two major rivers running through the city centre while its central section doubles up as a two-deck motorway to relieve traffic congestion at the main southern gateway into the city centre.

Tunnel segements being hoisted into positionTunnel segments being lifted into onto the delivery trainSMART was originally conceived as a flood relief tunnel to divert the 1 in 100 year flood away from the city centre. Then it was also realised that the 11.8m internal diameter tunnel could be utilised in periods of low rainfall as a highway tunnel to alleviate Kuala Lumpur’s congested highway infrastructure.

Mott MacDonald was approached by the MMC Engineering Group-Gamuda JV to carry out the feasibility study for this innovative dual purpose tunnel and then provide detailed design services to take the project from concept through to construction, working in association with SSP Consultants. The SMART project was completed under the supervision of Mott MacDonald/SSP on behalf of the joint venture.

Construction of shaftThe SMART Tunnel is a single innovative solution to recurring floods and congestion in Kuala Lumpur Project Highlights

The overall £335 million scheme comprises 9.5km of tunnel with the central 3km incorporating a double deck motorway. Major components include an upstream intake structure, holding pond and storage reservoir, diversion tunnel, twin box culvert and ingress/egress connectors to the motorway tunnel. Ventilation of the road tunnel requires construction of four 15m-high shaft structures.

SMART works on a three mode system. Mode one operates under normal conditions or when rainfall is low such that no water needs to be diverted into the tunnel. Moderate storms activate mode two. This will divert floodwater into a bypass tunnel in the lower section of the motorway tunnel which will remain open to traffic. During the once or twice yearly heavy storms a switch is made to mode three when the tunnel is closed to road traffic. The tunnel section is then utilised to create a combined capacity of 3 million cubic metres in addition to the water bypass sections to divert the dramatically increased flows. Extensive monitoring stations will ensure sufficient time is allocated to allow the last vehicle to exit before the automated watertight gates are opened. The motorway will then reopen to traffic after cleaning of the tunnel within 48 hours of closure. Measures have been taken to ensure that the change-over between modes from vehicle to flood use is practical and efficient.

Tunnel diagramCross-section illustrating the SMART dual pupose tunnel design Ground conditions dictated construction by tunnel boring machine, which was completed with two slurry TBMs working in opposite directions from the middle of the tunnel alignment. We helped develop the TBM procurement strategy and produce contract documents to enable the contractor to purchase two 13.2m diameter machines – among the world’s largest in diameter. A ventilation shaft sited near central Kuala Lumpur served as the launch site for the TBMs. The ventilation facilities are located in Limestone rock, with the largest excavation being 150m in length, 20m wide and 28m deep.

TMB cutterhead imageThe 13.2m TBM cutterheadThe first TBM launching shaft was completed in January 2004 ready for assembly of the first TBM which commenced tunnel boring in June 2004. Shortly after this the second TBM arrived for assembly and commissioning and began tunnelling in August 2004. The highway section was opened to the public on 14th May 2007 and the by-pass was made available to route flood flows from July 2007.


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