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M25 Flint Hall Farm

The winter of 2000/2001 has been recorded as one of the wettest on record. As a result of the additional rainfall landslides occurred more so than normal, including one at Flint Hall Farm adjacent to the M25.

Unstable wedge next to motorwayView of unstable wedge adjacent to M25 carriagewayMott MacDonald, working with the Highways Agency, carried out a fast track investigation of the Flint Hall Farm landslide, designed remedial measures and supervised construction of these measures, all within a 12 month period.

Investigation of failure
The wedge shaped landslide, triggered by intense rainfall, mobilised 90,000m3 of material which was threatening to close one of the countries busiest motorways. To achieve a swift and successful outcome, site investigation and, design and procurement were undertaken almost simultaneously. Investigation comprised emergency monitoring, advanced site investigation including detailed fabric logging, aerial photograph interpretation and geomorphological mapping. This allowed a detailed understanding of the ground model to be followed through to design and construction.

Design, construction and buildability
Mott MacDonald worked in partnership with the Highways Agency and the term maintenance contractor, Balfour Beatty Major Civil Engineering, to design a solution that would be effective and achievable. Discrete bored piles were selected to provide the main restoring force with additional drainage measures. Temporary works were integrated with permanent works design and a continuing presence through construction allowed the ground model to be confirmed leading to greater understanding of the residual risks in the area.

Innovative management approach
Early Contractor Involvement (ECI) ensured that the design was practical and manageable and also helped to instil trust between all parties. Without this approach it is unlikely that such a large project with its important strategic nature could be delivered within the programme target date of a year.

Construction next to motorwayConstruction of bored pilesTo enable works to commence on site before the design could be finalised, the contract was let under the ECC Option E (cost plus) model. Cost plus enabled full use to be made of the knowledge gained during construction activities with the opportunity to adjust the design as necessary and without excessive financial penalty. This was the first use of such a contract by the Highways Agency and it proved to be both flexible and financially sound. At completion, unrealised risks were not paid for and the project was delivered on time for just over £2 million, approximately 30% below the original contract estimate.


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