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A3 Hindhead Improvements

Rig in snowSite investigation rigMott MacDonald is responsible for the full design of improvements at A3 Hindhead in south west Guildford. Due to its existing carriage-way, severe congestion is being caused around the A3/A287 cross-roads. This £371 million improvement project will complete the dual carriageway link between London and Portsmouth resulting in smoother journeys and a safer road.

The new Hindhead tunnel will be the longest non-estuarial tunnel in the UK.


We’ve been appointed as designer to Balfour Beatty, the main contractor undertaking the project for the Highways Agency.

Twin tunnel diagramTwin tube bored tunnelMajor aspects of development include assessing and mitigating potential environmental impacts associated with the road improvements. The areas surrounding the A3 Hindhead are under special protection and include National Trust land and sites of Special Scientific Interest (SSSI). This presented a range of challenges requiring consideration at all stages of development. Our foundations and geotechnics team have provided specialist input to almost all of the design facets including structural design, tunnel design, earthworks, environmental issues and drainage design.

Devil's PunchbowlTunnelling will be under the Devil's PunchbowlThe proposed improvements consists of building a 6.8km dualled bypass, running from Bramshott Common on the Surrey-Hampshire border and continuing north past Hindhead and into 1.9km of twin bored tunnels before rejoining the A3 near Thursley.

Mott MacDonald has designed and managed three phases of ground investigations with a contract value in excess of £1.2 million. These investigations have investigated the variable nature of the Hythe Beds in detail to inform the tunnel design process. As a result, a project specific stratigraphy for the Hythe Beds has been developed. Geomorphological mapping exercises have been conducted to aid in the interpretation of slope stability risk.

The 1.9km tunnel consists of twin, 10m diameter bores and regular pedestrian cross passages at 100m intervals. The tunnel elevation has been deliberately chosen to optimise the better tunnelling medium while remaining above the water table. The bores will therefore run almost exclusively within the weak sandstone of the Hythe Beds up to 65m below ground level. However, excavation at the southern end will be within sands – a crown canopy tube support system had been designed for this section. Excavation will be carried out using the sprayed concrete lining method.

Techniques to minimise land take include the design of extensive soil nailed cut slopes and reinforced soil embankments to provide steepened slopes. The requirement for a vegetated slope appearance resulted in a detailed study being undertaken of the vegetation establishment on similar steepened slopes within the UK.

The minimisation of visual intrusion has been a major consideration, which is to be realised by the replanting of local species, a green footbridge, landscaping and green slope finishes. The road at Boundless Copse, for example, will feature a 10m to 15m high embankment with 6m high bunds designed to produce a false cutting. The scheme has been designed to produce balanced cut/fill volumes so that import and export of materials is minimised. Earthworks on the scheme involve the handling of over 1Mm3 of materials and reuse is a key aspect. Where spoil is wet of optimum and unsuitable for construction, lime treatment is proposed. This requires stringent environmental controls due to the natural acidity of the ground in the surrounding wetlands.

This encompasses Mott MacDonald’s committed approach to sustainable thinking at all stages of design and construction. The tunnel will be open in 2011, completing the dual carriageway link from London to Portsmouth.


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