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Find out about our use of pile design on the
Delhi Metro

Cork Docklands Crossing
See our key work on this span bridge in Ireland

Read about our work on the A34 Chieveley

Karachaganak Processing Complex
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Pile design

Pile constructionSecant pile construction for Heathrow Express Mott MacDonald has been involved with numerous projects where piles have been used to form the foundation. We have been involved at every stage of the design process from assessment of the ground conditions, to pile selection and design for capacity, to settlement prediction, back-analysis of pile tests and working performance.

An enormous variety of piles are in use around the world today, ranging from driven steel pin piles to large diameter cast-in-place concrete piles more than 1.5m in diameter, including driven pre-cast concrete and steel tube H-piles. One of the most important elements of pile design is to select a pile type that is appropriate not only to the ground and groundwater conditions but also to site access and associated constraints. Our involvement in major projects throughout the world gives us this experience, together with the capability to predict pile performance employing the full range of techniques from traditional empirical approaches to methods based on the latest academic research.

Some of our key projects that have made us of pile design include:

  • Funchal Airport Extension (over 900 piles up to 1,500mm diameter in pyroclastic and other volcanic rocks)
  • Dublin Bay WWTW (tender design considering a wide variety all pile-types in complex ground conditions)
  • Aden Flour Mill (driven pre-cast concrete piles)
  • LUL Earthworks Stabilisation (laterally loaded mini-piles adjacent to operating railways)
  • Heathrow Express Cofferdam (more than 180 secant piles 1,200mm diameter supporting a 30m deep 60m diameter excavation)
  • Heathrow Terminal 5 underground space design and foundations
  • N4 Eire (driven pre-cast concrete piles for road support over peat
  • Wembley Stadium
Heathrow pile testingPile testing at Heathrow Terminal 5



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